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Mounting the Peplink Router Enclosure Box

Updated over 4 months ago

Follow the instructions in this document for:

  1. Mounting a Peplink router inside the router enclosure box (all approved permutations)

  2. Mounting and setup of the PoE injector for the Peplink AP One Flex

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Before you Begin

  • Ensure that the router you’re planning to mount in the enclosure box is preconfigured in accordance with Augury best practices.

  • Gather all the tools and materials you’ll need for mounting.

  • Determine the location of the router based on the site geography and specific needs.

Required Parts (Provided by Augury)

Description

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Enclosure Box Outdoor Assy - OUS
AC00053

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Enclosure Box Outdoor Assy – US
AC00015

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Cellular Router Peplink MAX BR1 Mini(HW 1/2)

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Cellular Router Peplink MAX BR1 Mini(HW3)

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Access point - Peplink AP One Flex

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Access point - Peplink AP One Rugged

  • 12V2A Power Supply (ACW-632)

2 x Wi-Fi Antenna (ACW-342)

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PoE Kit for IP55 Outdoor Peplink ACW-109

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Peplink Outdoor Mounting Ball Joint Kit

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Required Tools

Description

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Cordless Drill

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Long bit (Philips)

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Precision screwdriver (Philips)

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Required Consumables

Description

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3M Heavy-Duty double-sided tape (Wide)

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2 X Ethernet Cable CAT6 1 ft. Black – Flat

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2 Female power plug to 1 Male
(For US box Only AC00015)

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1 X Outdoor Ethernet Cable CAT-5/6/7 (length determined according to AP location)

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Note: Some of the tools and consumable materials are considered standard installation parts.

You’ll determine whether you need/have these parts during the installation planning phase, while other parts will be in the field tech KIT.

Enclosure Box (AC00053) for Non-US: Mounting a Peplink Router HW 1/2/3

1

2

3

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Remove the SN stickers from the router wrap. Attach one sticker onto the router enclosure box and the second onto the router itself as illustrated.

Open the enclosure box and reveal the tacky side of both double-sided tape pieces.

Lift the GPS antenna out of the router box and press and hold it against the exposed double-sided tape for 10 seconds.

4

5

6

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Move the router as far as possible to the left side leaving 2 inches between the ethernet ports.

Ensure that the Sim Card number is visible.

Secure the Router using the 2 self-tapping screws, included in the mounting kit attached to the router box internal door panel.

Plug the power connector from the box build-in power supply to the router.*Connector may vary between HW1/2 to HW3.

7

8

9

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Hand screw the GPS antenna connector to the router antenna connector

Validation!

Ensure that the enclosure box door can easily close. If it’s blocked, re-position the router antennas so they are out of the way.

Ensure that none of the cables are being pinched by the doors and that none of the parts are in danger of being damaged in any way.

Gently and slowly close the enclosure box door and lock the 2 latches by pushing them toward the box.

Setting up the Peplink POE ACW-109 with AC00053

1

2

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Remove the PoE injector from the Kit, apply double-sided tape on the bottom, and mount it to the top of the router with the “Data In” and PoE power connectors positioned on the left of the box.

Remove the PoE power supply from the Kit, apply 2 layers of double-sided tape on the bottom, and peel and mount the power supply to the outer part of the internal door panel with the PoE injector power cable facing up.

3

4

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Plug one end of the ethernet cable into the “LAN/WAN/PoE IN” router port.

Plug the other end of the ethernet cable another side to the PoE port on the PoE Injector.

Plug the PoE injector power cable into the PoE Injector “DC” port.

Note! Do Not use the box-integrated power supply connector

Plug one side of the ethernet cable into the PoE injector “Data Out/Power Out” port, and

the other end of the cable the ethernet connector leading out of the box.

5

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Gently and slowly close the enclosure box door and lock the 2 latches by pushing them toward the box.

Validation!

Ensure that none of the cables are being pinched by the doors and that none of the parts are in danger of being damaged in any way.

Enclosure Box (AC00015) for US: Mounting the Router HW 1/2/3 in the Box (Generic)

1

2

3

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Remove the SN stickers from the Router wrap, attach one sticker onto the router Enclosure box and the second onto the Router itself as illustrated on the pictures above

Reveal the tacky side of both of the double-sided tape pieces located in the box.

Press the GPS antenna and power supply one by one against the exposed double-sided tape for 10 seconds

4

5

6

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Unscrew the cable gland to release it, then connect the power supply to the box power outlet, and press against the exposed double-sided tape for 10 seconds

Move the router as far as possible to the left side leaving 2 inches between the ethernet ports.

Ensure that the Sim Card number is visible.

Secure the Router using the 2 self-tapping screws, included in the mounting kit attached to the router box internal door panel.

Plug the power connector into the router.

*Connector may vary between HW1/2 to HW3.

7

8

9

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Hand screw the GPS antenna connector to the router antenna connector

Validation!

Ensure that the enclosure box door can easily close. If it’s blocked, re-position the router antennas so they are out of the way.

Ensure that none of the cables are being pinched by the doors and that none of the parts are in danger of being damaged in any way.

Gently and slowly close the enclosure box door and lock the 2 latches by pushing them toward the box.

Setting up the Peplink POE ACW-109 with AC00015

1

2

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Remove the PoE injector from the ACW 109 PoE Kit, apply double-sided tape on the bottom and onto the router with the “Data In” and PoE power connectors facing upwards

Remove the PoE power supply from the Kit, apply 2 layers of double-sided tape on the bottom, and mount to the outer part of the internal door panel with the PoE injector power cable facing down.

3

4

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Connect both the router and PoE injector to the AC power splitter and to the box’s internal power socket.

  1. Plug one end of the ethernet cable into the “LAN/WAN/PoE IN” router port.

  2. Plug the other end of the ethernet cable into the PoE port on the PoE Injector.

  3. Plug the PoE injector power cable into the PoE Injector “DC” port.

5

6

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Plug one side of the ethernet cable into the PoE injector “Data Out/Power Out” port, and

the other end of cable the ethernet connector leading out of the box.

Gently and slowly close the enclosure box door and lock the 2 latches by pushing them toward the box.

Validation!

Ensure that none of the cables are being pinched by the doors and that none of the parts are in danger of being damaged in any way.

Mounting A Router Enclosure Box

1

2

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Remove the wall mounting kit attached to the box

Mount at least 2 brackets to the router box using a Philips screwdriver according to the box mounting location

Mount the router to the dedicated location and plug it into the dedicated power outlet

Connecting and mounting the AP One Flex

1

2

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Remove the 2 Serial number barcodes from the AP box.

Stick one on the AP itself and the other onto the router box

Choose the best-fitted AP mounting accessory and attach it to the AP

3

4

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Remove the AP bottom cover plug the Ethernet cable into the WAN (PoE) slot

Mount the AP on the dedicated location and connect the Ethernet cable into the box external Ethernet pot

Validation! To verify that everything was connected properly, and that the AP is operating, follow the LED indicators on the rear panel. Determine if the AP is in accordance based on the data illustrated below.

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Mounting the AP Rugged inside the AC00053/15 Enclosure (*Generic)

1

2

3

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Remove the SN stickers from the APwrap. Attach one sticker onto the router enclosure box and the second onto the router itself as illustrated.

Remove the AP and WiFi antennas our of its box and gently screw the onto the antenna connector

Mount the AP inside the enclosure as far as possible to the left side leaving 2 inches between the ethernet ports.

4

5

6

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Secure the Router using the 2 self-tapping screws, included in the mounting kit attached to the router box internal door panel.

Plug one side of the ethernet cable into the AP PoE IN port

Plug the other end of cable the ethernet connector leading out of the box.

7

8

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Validation!

Ensure that the enclosure box door can easily close. If it’s blocked, re-position the router antennas so they are out of the way.

Ensure that none of the cables are being pinched by the doors and that none of the parts are in danger of being damaged in any way.

Gently and slowly close the enclosure box door and lock the 2 latches by pushing them toward the box.

* When using AC00015 enclosure box ONLYcut the power cord plug and tighten the cable gland.

Note: EnclosureBox internal design my vary between the different Augury part numbers (AC00015, AC00053)

Validation!

To verify that everything was connected properly, and that the AP is operating, follow the LED indicators on the front panel. Determine if the AP is in accordance based on the data illustrated below.

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Mounting and connecting the AP Rugged Enclosure Box

1

2

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Remove the wall mounting kit attached to the box

Mount at least 2 brackets to the router box using a Philips screwdriver according to the box mounting location

Mount the router to the dedicated location and connect the Ethernet cable into the box external Ethernet port

Document Number: AL00008

Revision: B

Download this guide by clicking on the attachment below.

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